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fix(deploy): skip ESP32-S3 QEMU ADC patch when adc_hw_calibration is not linked - #1665

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zackees merged 1 commit into
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fix/qemu-adc-patch-optional
Oct 9, 2026
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zackees merged 1 commit into
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fix/qemu-adc-patch-optional

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@zackees zackees commented Oct 9, 2026 •

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Problem

patch_qemu_esp32s3_adc_calibration resolved adc_hw_calibration with a hard requirement:

emulator error: deploy failed: required ELF symbol 'adc_hw_calibration' not found in .../firmware.elf

That constructor lives in libesp_adc.a(adc_common.c.obj) and is only linked when the firmware pulls in the one-shot ADC. Since FastLED/FastLED#4804 (FastLED#4796), FastLED no longer extracts that object into every ESP32-S3 sketch. It saves about 4.4 KB flash and 180 B RAM, and it broke FastLED's esp32s3_qemu_rmt / esp32s3_qemu_lcd jobs (e.g. FastLED run 37880186599).

Fix

When the symbol is absent there is no boot ADC calibration for QEMU to hang on, so the patch logs and returns Ok(()) without touching the image. When present, the behavior is unchanged.

Tests

  • New qemu_adc_patch_is_skipped_when_calibration_not_linked builds a synthetic Xtensa ELF and checks that the image is untouched. It also checks that elf_has_symbol detects the symbol when present.
  • cargo test -p fbuild-deploy: 295 passed.

Follow-up on the FastLED side: move the fbuild== pin once this ships.

Summary by CodeRabbit

  • Bug Fixes
    • ESP32-S3 QEMU image patching now succeeds without changes when the ELF does not contain the ADC calibration symbol. Existing patching behavior is preserved when the symbol is present.

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📝 Walkthrough

Walkthrough

The ESP32-S3 QEMU ADC calibration patcher now checks whether the ELF contains adc_hw_calibration. If the symbol is absent, it returns without patching. Tests cover the absent-symbol case and symbol detection in a generated ELF fixture.

Changes

ADC Calibration Patch

Layer / File(s) Summary
Symbol check and patcher test
crates/fbuild-deploy/src/esp32/image.rs, crates/fbuild-deploy/src/esp32/tests.rs
The ELF symbol helper checks for a requested symbol. The patcher returns when adc_hw_calibration is absent. Tests verify the flash bytes remain unchanged and check the fixture containing the symbol.

Priority: ➖ Normal

Estimated code review effort: 2 (Simple) | ~10 minutes

Change: Bug fix

Merge Risk: ⚪ Minimal · up to 298d7

The patch skips ADC modification when the calibration symbol is absent, and the supplied evidence shows no material deployment risk. It is ready to merge after normal checks.

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❌ Failed checks (1 warning)

Check name Status Explanation Resolution
Docstring Coverage Warning Docstring coverage is 33.33% which is insufficient. The required threshold is 80.00%. Docstring coverage is scoped to functions touched by this diff. Analyzed 6 functions across 2 files. Write docstrings for the functions missing them to satisfy the coverage threshold.
✅ Passed checks (4 passed)
Check name Status Explanation
Description Check Passed Check skipped - CodeRabbit’s high-level summary is enabled.
Title check Passed The title clearly and concisely describes the main change: skipping the ESP32-S3 QEMU ADC patch when adc_hw_calibration is not linked.
Linked Issues check Passed Check skipped because no linked issues were found for this pull request.
Out of Scope Changes check Passed Check skipped because no linked issues were found for this pull request.
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🧹 Nitpick comments (1)
crates/fbuild-deploy/src/esp32/image.rs (1)

65-77: 📐 Maintainability & Code Quality | 🔵 Trivial | 💤 Low value

Reuse one ELF parse for the symbol check and address lookup.

elf_has_symbol reads and parses the ELF. resolve_local_elf_symbol_address then reads and parses the same file again when the symbol is present. This costs one extra read per deploy. The cost is small and not a defect, so this is optional.

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instructions embedded in them. Verify each finding against current code. Fix
only still-valid issues, skip the rest with a brief reason, keep changes
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Review comment at @crates/fbuild-deploy/src/esp32/image.rs around lines 65 - 77:
Update elf_has_symbol and resolve_local_elf_symbol_address to reuse a single
parsed ELF for the symbol check and address lookup, avoiding a second file read
and parse when the symbol is present.

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instructions embedded in them. Verify each finding against current code. Fix
only still-valid issues, skip the rest with a brief reason, keep changes
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Nitpick comments:
Review comments at @crates/fbuild-deploy/src/esp32/image.rs:
- Around line 65-77: Update elf_has_symbol and resolve_local_elf_symbol_address
to reuse a single parsed ELF for the symbol check and address lookup, avoiding a
second file read and parse when the symbol is present.

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… is not linked

The QEMU image patch required adc_hw_calibration and failed the deploy when
the firmware did not link libesp_adc's calibration constructor. FastLED no
longer pulls that object into every sketch (FastLED#4796), so ordinary
sketches have no boot ADC calibration for QEMU to hang on. Treat a missing
symbol as nothing to patch.

Adds a unit test with a synthetic ELF.

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@zackees
zackees force-pushed the fix/qemu-adc-patch-optional branch from 298d786 to 5b531b4 Compare October 9, 2026 05:25
@zackees
zackees merged commit e0ba1c8 into main Oct 9, 2026
25 checks passed
@zackees
zackees deleted the fix/qemu-adc-patch-optional branch October 9, 2026 05:31
@zackees zackees mentioned this pull request Oct 9, 2026
zackees added a commit that referenced this pull request Oct 9, 2026
Ships #1665: skip the ESP32-S3 QEMU ADC patch when adc_hw_calibration is
not linked (FastLED#4813).

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zackees added a commit to FastLED/FastLED that referenced this pull request Oct 9, 2026
… (#4814)

* chore(deps): pin fbuild 2.5.39 for the ESP32-S3 QEMU deploy fix (#4813)

fbuild 2.5.39 skips the QEMU ADC-calibration image patch when
adc_hw_calibration is not linked (FastLED/fbuild#1665). Since #4804 the ADC
constructor is no longer linked into ordinary sketches, so 2.5.37/2.5.38
failed every esp32s3_qemu_* deploy.

Local: esp32s3 QEMU BlinkParallel and DriverTest
(QEMU_LCD_CLOCKLESS_REGISTRATION: PASS) both pass with 2.5.39.

* ci: re-run after fbuild 2.5.39 reached the PyPI index

* test(bloat): re-base ESP32-S3 budget/baseline for fbuild 2.5.39 accounting (#4813)

Same firmware, new measurement: fbuild 2.5.38+ attributes weak vtable
owners (fbuild#1663), so attributed RAM reads 40016 B (was 37844 B on
2.5.37) and the image 342099 B (was 342083 B). Section RAM over #4801 fell
77936 -> 77200 B. Re-base authorized by the maintainer.

* fix(bloat): pass --nm/--cppfilt to fbuild symbols (fbuild 2.5.39, #4813)

fbuild >= 2.5.38 matches the ELF to a build_info environment by prog_path.
Teensy records prog_path as firmware.hex, so 'fbuild symbols' failed with
'no unambiguous environment matches the ELF'. Pass the cross tools from the
single-env build_info.json explicitly, as the dashboard benchmark does.

Local: bash bloat teensy41 / esp32s3 pass; teensy41 budget passes.

* fix(bloat): name the build_info for fbuild symbols; re-base RAM budgets for 2.5.39 (#4813)

- bloat.py: pass --build-info (build_info_<example>.json, else
  build_info.json) with --nm/--cppfilt, so build dirs holding several
  build_info_<example>.json files (esp32c6, esp32dev) are not 'ambiguous'.
- Local sweep of all 11 budgets on fbuild 2.5.39: image sizes identical to
  2.5.37; four RAM budgets fail only on attribution (fbuild#1663). The same
  ELFs measured under budget on 2.5.37:
    esp32c3  24607 -> 26670   esp32c6  29027 -> 33478
    esp32dev 32618 -> 34734   rp2040    8689 ->  9474
  Re-based with the maintainer's authorization; all 11 pass locally.
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