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[ci-analyser-agent] fix: revert HyperShift operator to stable image#613

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rosa-regional-platform-ci:fix/ci-nightly-ephemeral-2026-06-15
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[ci-analyser-agent] fix: revert HyperShift operator to stable image#613
rosa-regional-platform-ci wants to merge 1 commit into
openshift-online:mainfrom
rosa-regional-platform-ci:fix/ci-nightly-ephemeral-2026-06-15

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@rosa-regional-platform-ci

@rosa-regional-platform-ci rosa-regional-platform-ci commented Jun 15, 2026

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Root cause

The nightly-ephemeral job fails because the HCP cluster created by the e2e tests (e2e-1781498628) enters HostedClusterDegraded within 3 seconds of creation.

Evidence

From the Prow build log (rosa-regional-platform-e2e/ step, build-log.txt):

2026-06-15T04:50:32Z: HostedCluster e2e-1781498628 → HostedClusterDegraded (3 sec after creation)
2026-06-15T05:25:05Z: Ginkgo timeout fires — HCP never became ready

Root cause analysis

Commit cd811ae7 (2026-06-11) replaced the HyperShift operator with a custom POC build:

# Before
image: quay.io/acm-d/rhtap-hypershift-operator@sha256:428c9ec9e24...

# After (broken)
image: quay.io/cbusse_openshift/hypershift-operator:aws-iam-auth

The POC build adds aws-iam-authenticator injection and an aws-iam-auth-config ConfigMap sync controller. E2e test clusters do not carry the hypershift.openshift.io/aws-iam-authenticator annotation or the corresponding ConfigMap, so the custom controller sets HostedClusterDegraded immediately.

Note: S3 cluster logs (HyperShift operator namespace on the ephemeral MC) would confirm the exact error message. S3 access was not available in this CI environment. The 3-second degradation window strongly points to the operator build, not a network/infrastructure race.

Fix

Revert argocd/config/management-cluster/hypershift/values.yaml to the last known-good HyperShift operator image. The aws-iam-auth POC changes in the ManifestWork (manifestwork.yaml) are left in place and can be re-enabled once the operator is validated against CI workloads.

Failing job

https://prow.ci.openshift.org/view/gs/test-platform-results/logs/periodic-ci-openshift-online-rosa-regional-platform-main-nightly-ephemeral

Changes

  • argocd/config/management-cluster/hypershift/values.yaml: revert HyperShift operator image to stable SHA

🤖 Opened automatically by the CI Analyser agent

Summary by CodeRabbit

  • Chores
    • Updated the hypershift operator container image reference to use an immutable digest for improved stability and consistency.

@openshift-ci

openshift-ci Bot commented Jun 15, 2026

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@coderabbitai

coderabbitai Bot commented Jun 15, 2026

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No actionable comments were generated in the recent review. 🎉

ℹ️ Recent review info
⚙️ Run configuration

Configuration used: Path: .coderabbit.yaml

Review profile: CHILL

Plan: Enterprise

Run ID: a49abd0e-3f70-408f-936b-80dc27513c09

📥 Commits

Reviewing files that changed from the base of the PR and between 3bf7def and 7e48b53.

📒 Files selected for processing (1)
  • argocd/config/management-cluster/hypershift/values.yaml
✅ Files skipped from review due to trivial changes (1)
  • argocd/config/management-cluster/hypershift/values.yaml

📝 Walkthrough

Walkthrough

The hypershift operator image in argocd/config/management-cluster/hypershift/values.yaml is changed from a personal registry tag (quay.io/cbusse_openshift/hypershift-operator:aws-iam-auth) to a sha256-pinned image (quay.io/acm-d/rhtap-hypershift-operator@sha256:...) from the ACM-D registry.

Changes

Hypershift Operator Image Pin

Layer / File(s) Summary
Operator image digest update
argocd/config/management-cluster/hypershift/values.yaml
Replaces the mutable personal-registry tag with an immutable sha256-digested quay.io/acm-d/rhtap-hypershift-operator image reference.

Estimated code review effort

🎯 1 (Trivial) | ⏱️ ~2 minutes

🚥 Pre-merge checks | ✅ 5
✅ Passed checks (5 passed)
Check name Status Explanation
Description Check ✅ Passed Check skipped - CodeRabbit’s high-level summary is enabled.
Title check ✅ Passed The title accurately describes the main change: reverting the HyperShift operator to a stable image to fix CI failures, which is precisely what the changeset accomplishes.
Docstring Coverage ✅ Passed No functions found in the changed files to evaluate docstring coverage. Skipping docstring coverage check.
Linked Issues check ✅ Passed Check skipped because no linked issues were found for this pull request.
Out of Scope Changes check ✅ Passed Check skipped because no linked issues were found for this pull request.

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@openshift-ci openshift-ci Bot added the needs-ok-to-test Indicates a PR that requires an org member to verify it is safe to test. label Jun 15, 2026
@openshift-ci

openshift-ci Bot commented Jun 15, 2026

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Hi @rosa-regional-platform-ci. Thanks for your PR.

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@cdoan1

cdoan1 commented Jun 15, 2026

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/ok-to-test

@openshift-ci openshift-ci Bot added ok-to-test Indicates a non-member PR verified by an org member that is safe to test. and removed needs-ok-to-test Indicates a PR that requires an org member to verify it is safe to test. labels Jun 15, 2026
@rosa-regional-platform-ci

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Updated diagnosis based on latest failures (2026-06-16):

Nightly Ephemeral: https://prow.ci.openshift.org/view/gs/test-platform-results/logs/periodic-ci-openshift-online-rosa-regional-platform-main-nightly-ephemeral/2066732986778259456
Nightly Integration: https://prow.ci.openshift.org/view/gs/test-platform-results/logs/periodic-ci-openshift-online-rosa-regional-platform-main-nightly-integration/2066732990137896960

New diagnosis: Both jobs fail with the same root cause as yesterday. The HCP cluster enters HostedClusterDegraded state (confirmed in today's ephemeral build log):

condition {"message":"HostedCluster is degraded", "reason":"HostedClusterDegraded", "status":"False", "type":"Health"} should be True

The custom HyperShift operator image (quay.io/cbusse_openshift/hypershift-operator:aws-iam-auth) is still on main and is causing the same degradation pattern. Today the nightly-integration job also fails with the same HostedClusterDegraded / 35-minute poll timeout.

Changes: No new code changes needed — the fix in this PR (reverting the HyperShift operator image to a stable SHA) addresses both failures. This PR needs to be merged to unblock both nightly jobs.

@rosa-regional-platform-ci

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Updated based on latest failure: https://prow.ci.openshift.org/view/gs/test-platform-results/logs/periodic-ci-openshift-online-rosa-regional-platform-main-nightly-ephemeral/2067457823523999744

New diagnosis: Same root cause — the custom HyperShift operator image quay.io/cbusse_openshift/hypershift-operator:aws-iam-auth is still in main (argocd/config/management-cluster/hypershift/values.yaml) causing every HCP cluster to become HostedClusterDegraded within seconds of creation.

Today's failure evidence (2026-06-18):

  • Provision: SUCCESS
  • E2E: FAILURE — condition {"type":"Health", "status":"False", "reason":"HostedClusterDegraded", "lastTransitionTime":"2026-06-18T04:50:43Z"} never cleared; test timed out after 35 minutes
  • Teardown: SUCCESS

Changes: No new changes needed — this PR's revert to the stable HyperShift image is still the correct fix. Needs merge to stop recurring failures.

@rosa-regional-platform-ci

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Updated fix based on latest failure: https://prow.ci.openshift.org/view/gs/test-platform-results/logs/periodic-ci-openshift-online-rosa-regional-platform-main-nightly-ephemeral/2068544912382496768

New diagnosis: Same root cause — the custom HyperShift image quay.io/cbusse_openshift/hypershift-operator:aws-iam-auth continues to cause HostedClusterDegraded immediately after HCP cluster creation. The Health condition on the cluster status is False with reason HostedClusterDegraded from the very first poll (04:50:51Z, 4 seconds after the cluster-oidc was created at 04:50:47Z), and it never recovers throughout the 35-minute Eventually timeout.

Changes: No code changes needed — this PR already contains the correct fix (revert to quay.io/acm-d/rhtap-hypershift-operator@sha256:428c9ec9e24...). PRs #615 and #616 (aws-iam-auth-config annotation and ordering fixes) are already on main but are not sufficient to prevent the degraded state. This revert is still required.

Note: PR #626 (disable FIPS endpoints) addresses the separate provision failure seen on 2026-06-20 and is unrelated to this HyperShift issue.

The custom aws-iam-auth POC build (quay.io/cbusse_openshift/hypershift-operator:aws-iam-auth)
introduced in cd811ae causes HostedClusterDegraded within 3 seconds of cluster creation
in the nightly-ephemeral CI job. E2E test clusters do not carry the
aws-iam-authenticator config required by the POC operator, triggering an
immediate failure.

Revert to the last known-good HyperShift operator image until the aws-iam-auth
POC is stable and tested against CI workloads.

Job: https://prow.ci.openshift.org/view/gs/test-platform-results/logs/periodic-ci-openshift-online-rosa-regional-platform-main-nightly-ephemeral
@rosa-regional-platform-ci rosa-regional-platform-ci force-pushed the fix/ci-nightly-ephemeral-2026-06-15 branch from 3bf7def to 7e48b53 Compare June 22, 2026 06:05
@rosa-regional-platform-ci

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Updated fix based on latest failure: https://prow.ci.openshift.org/view/gs/test-platform-results/logs/periodic-ci-openshift-online-rosa-regional-platform-main-nightly-ephemeral/2068907377599451136

New diagnosis: Same root cause — still failing as of 2026-06-22. The broken HyperShift POC image (quay.io/cbusse_openshift/hypershift-operator:aws-iam-auth) remains on main, causing every ephemeral e2e HCP cluster to enter HostedClusterDegraded immediately after creation. The cluster's Health condition never becomes True, causing the 35-minute timeout and test failure.

This has now failed on 2026-06-18, 2026-06-21, and 2026-06-22. The fix branch has been rebased onto latest main (commit 1ff3e259).

Changes: Branch rebased onto current main — no code changes needed, the stable image revert is still correct.

@typeid

typeid commented Jun 22, 2026

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Closing, the clusters become ready so this is not part of the root cause.

@typeid typeid closed this Jun 22, 2026
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