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🧠 OpenMuscle-FlexGrid

Status: Prototype License: CERN-OHL-S-2.0 MCU: ESP32-S3

OpenMuscle FlexGrid is a modular 60-sensor pressure-sensing platform designed for advanced forearm-based gesture tracking and biomechanical research.

This device is part of the OpenMuscle ecosystem and represents a leap forward from the original 12-sensor OM12 prototype by introducing high-density, flex-rigid PCBs and better sensor modularity.

📌 For documentation, firmware, and assembly guidance, visit the OpenMuscle Hub.


🧬 Overview

FlexGrid uses a flexible pressure sensor matrix with rigid breakout interfaces to detect volumetric muscle contractions in real time. It supports:

  • 🧠 Biomechanical signal analysis
  • 🦾 Prosthetics and exosuit research
  • 🎛️ Machine learning data pipelines

📁 Hardware Design Files

Design files are organized by board type and version:

🔌 KiCad Schematics & PCB Layout

📂 KiCad/

Subfolder Description
KiCad/OM-FlexGrid V0/OM-60-Flex/ Flexible PCB sensor matrix (wraps around forearm)
KiCad/OM-FlexGrid V0/OM-60-Rigid-PCB/ Rigid microcontroller and connector breakout PCB
KiCad/OM-FlexGrid V0/OM-60-Flex/V1 Gerber/ Fabrication files for the flexible PCB
KiCad/OM-FlexGrid V0/OM-60-Rigid-PCB/OM-60-Rigid-Gerber/ Fabrication files for the rigid PCB

Current version: v0 (prototype)
Next planned version: v1.0 – improved sensor headers and trace layout


📦 Bill of Materials

📂 BOM/

Each subfolder contains BOM spreadsheets for its respective board.
Format: CSV or XLSX, with part numbers and source links.


🛠 Assembly & Testing

Instructions for soldering, testing, and integrating the FlexGrid with ESP32-S3 firmware are in development. For now, please refer to the OpenMuscle Hub and follow updates on YouTube Open Muscle or TURFPTAx Youtube.


🤝 Contributions

We welcome improvements to sensor design, firmware, or real-world testing. Please fork the repo and submit pull requests!


Open Muscle is an open-source prosthetic sensor initiative designed for accessibility, innovation, and community collaboration.

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60-sensor wearable with flexible PCB and pressure matrix

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