fixes for fused moe (qwen3.6, GLM5.1 + MSE calibration

examples/llm_ptq/hf_ptq.py

@@ -797,6 +797,11 @@ def pre_quantize(
     preview_input_ids = next(iter(calib_dataloader))[
         "input_features" if model_type == "whisper" else "input_ids"
     ][0:1]
+    # Strip leading padding tokens so the preview input shows real content
+    if model_type not in ("whisper",) and tokenizer is not None and tokenizer.pad_token_id is not None:
+        first_non_pad = (preview_input_ids[0] != tokenizer.pad_token_id).nonzero(as_tuple=True)[0]
+        if first_non_pad.numel() > 0:
+            preview_input_ids = preview_input_ids[:, first_non_pad[0]:]
 
     # Generate preview before quantization
     if args.skip_generate:
@@ -897,7 +902,7 @@ def input_decode(input_ids):
         if processor is not None and isinstance(processor, WhisperProcessor):
             return first_text_speech_dataset
         elif tokenizer is not None:
-            return tokenizer.batch_decode(input_ids)
+            return tokenizer.batch_decode(input_ids, skip_special_tokens=True)
         else:
             raise ValueError("The processor or tokenizer must be set")
 

modelopt/torch/export/moe_utils.py

@@ -59,9 +59,26 @@ def _export_fused_experts(module: nn.Module, dtype: torch.dtype) -> None:
     # 2-3. Split + export each per-expert projection.
     fused_dim0 = gate_up.shape[1]  # 2 * expert_dim
 
+    def _safe_cpu_amax(quantizer_src: nn.Module) -> torch.Tensor | None:
+        """Extract _amax to CPU float32, surfacing and clearing any pending CUDA error first."""
+        amax = getattr(quantizer_src, "_amax", None)
+        if amax is None or not isinstance(amax, torch.Tensor):
+            return None
+        try:
+            if amax.is_cuda:
+                torch.cuda.synchronize(amax.device)
+            return amax.detach().cpu().float()
+        except Exception:
+            return None
+
     for idx in range(n):
         expert = nn.Module()
 
+        # Extract amaxes to CPU before deepcopy: cloning a corrupt CUDA _amax tensor
+        # (e.g. from an under-calibrated expert) triggers an async CUDA error.
+        gu_amax_cpu = _safe_cpu_amax(module.gate_up_proj_weight_quantizers[idx])
+        down_amax_cpu = _safe_cpu_amax(module.down_proj_weight_quantizers[idx])
+
         projections = [
             ("gate_proj", gate_up[idx, :expert_dim, :], 0, fused_dim0, True),
             ("up_proj", gate_up[idx, expert_dim:, :], expert_dim, fused_dim0, True),
@@ -76,8 +93,17 @@ def _export_fused_experts(module: nn.Module, dtype: torch.dtype) -> None:
             )
             i_quantizer = gate_up_input_q if is_gate_up else down_input_q
 
-            # gate/up share a weight quantizer — clone so each gets independent amax.
-            w_quantizer = copy.deepcopy(w_quantizer_src) if is_gate_up else w_quantizer_src
+            # gate/up share a quantizer — deepcopy with _amax nulled to avoid cloning
+            # the corrupt CUDA tensor, then inject the pre-extracted CPU amax.
+            if is_gate_up:
+                _saved_amax = getattr(w_quantizer_src, "_amax", None)
+                w_quantizer_src._amax = None
+                w_quantizer = copy.deepcopy(w_quantizer_src)
+                w_quantizer_src._amax = _saved_amax
+                w_quantizer._amax = gu_amax_cpu
+            else:
+                w_quantizer = w_quantizer_src
+                w_quantizer._amax = down_amax_cpu
 
             # For per-channel amax (dim >= 1), proportionally slice dim-0
             # to match the split weight.
@@ -86,12 +112,14 @@ def _export_fused_experts(module: nn.Module, dtype: torch.dtype) -> None:
                 and w_quantizer._amax is not None
                 and w_quantizer._amax.dim() >= 1
             ):
-                amax = w_quantizer._amax
+                amax = w_quantizer._amax  # CPU float32
                 amax_dim0 = amax.shape[0]
-                if fused_total % amax_dim0 == 0:
+                if amax_dim0 % fused_total == 0:
                     slice_start = fused_start * amax_dim0 // fused_total
                     slice_end = (fused_start + weight_slice.shape[0]) * amax_dim0 // fused_total
-                    w_quantizer.amax = amax[slice_start:slice_end].contiguous()
+                    # Bypass amax.setter (which forbids shape changes); w_quantizer is a
+                    # deepcopy for gate/up so mutating it is safe.
+                    w_quantizer._amax = amax[slice_start:slice_end].contiguous()
                 else:
                     warnings.warn(
                         f"Expert {idx} {proj_name}: fused amax dim0 ({amax_dim0}) does not "
@@ -100,20 +128,68 @@ def _export_fused_experts(module: nn.Module, dtype: torch.dtype) -> None:
                         stacklevel=2,
                     )
 
-            # If the weight quantizer was never calibrated, compute amax from weights.
+            # Patch invalid per-block amax entries (NaN/inf/negative/zero/too-small/too-large)
+            # with weight-derived fallback values.
+            _MIN_VALID_AMAX = 1e-4
+            _MAX_VALID_AMAX = 1e6
+            if (
+                hasattr(w_quantizer, "_amax")
+                and w_quantizer._amax is not None
+                and w_quantizer._amax.numel() > 1
+            ):
+                amax_cpu = w_quantizer._amax
+                invalid_mask = ~(
+                    torch.isfinite(amax_cpu)
+                    & (amax_cpu >= _MIN_VALID_AMAX)
+                    & (amax_cpu <= _MAX_VALID_AMAX)
+                )
+                if invalid_mask.any():
+                    per_block_fallback = (
+                        weight_slice.detach()
+                        .reshape(-1, 16)
+                        .abs()
+                        .amax(dim=1, keepdim=True)
+                        .cpu()
+                        .float()
+                        .clamp(min=2e-3)
+                        .reshape(amax_cpu.shape)
+                    )
+                    amax_cpu[invalid_mask] = per_block_fallback[invalid_mask]
+                    w_quantizer._amax = amax_cpu
+
+            # For uncalibrated experts (amax missing or invalid scalar), fall back to
+            # per-block amax from weights so the static export path can reshape it correctly.
             if (
                 hasattr(w_quantizer, "is_enabled")
                 and w_quantizer.is_enabled
                 and (
                     not hasattr(w_quantizer, "_amax")
                     or w_quantizer._amax is None
-                    or torch.all(w_quantizer._amax == 0)
+                    or (
+                        w_quantizer._amax.numel() == 1
+                        and not (
+                            torch.isfinite(w_quantizer._amax)
+                            and w_quantizer._amax >= _MIN_VALID_AMAX
+                            and w_quantizer._amax <= _MAX_VALID_AMAX
+                        )
+                    )
                 )
             ):
-                w_quantizer.amax = weight_slice.abs().amax().to(torch.float32)
+                _block_size = 16
+                fallback_per_block = (
+                    weight_slice.detach()
+                    .reshape(-1, _block_size)
+                    .abs()
+                    .amax(dim=1, keepdim=True)
+                    .cpu()
+                    .float()
+                    .clamp(min=2e-3)
+                    .reshape(*weight_slice.shape[:-1], weight_slice.shape[-1] // _block_size)
+                )
+                w_quantizer._amax = fallback_per_block
                 warnings.warn(
                     f"Expert {idx} {proj_name} weight quantizer was not calibrated "
-                    f"(amax missing or zero). Using weight-derived amax as fallback. "
+                    f"(amax missing or zero). Using weight-derived per-block amax as fallback. "
                     f"Consider using more calibration data to activate all experts.",
                     stacklevel=2,
                 )
@@ -123,6 +199,18 @@ def _export_fused_experts(module: nn.Module, dtype: torch.dtype) -> None:
             wrapper.weight_quantizer = w_quantizer
             wrapper.input_quantizer = i_quantizer
 
+            # Set global_amax to route to the static NVFP4 export path (reads per-block _amax).
+            # Always recompute from the current (possibly patched) _amax — a stale zero
+            # global_amax causes division-by-zero in the per-block scale formula.
+            wq = wrapper.weight_quantizer
+            if (
+                hasattr(wq, "_amax")
+                and wq._amax is not None
+                and wq._amax.numel() > 1
+            ):
+                wq._amax = wq._amax.to(weight_slice.device)
+                wq.global_amax = wq._amax.float().amax().clamp(min=2e-3)
+
             _export_quantized_weight(wrapper, dtype)
 
             proj = nn.Module()

modelopt/torch/quantization/model_calib.py

@@ -421,6 +421,18 @@ def mse_calibrate(
             if isinstance(weight_quantizer, TensorQuantizer) and weight_quantizer.is_enabled:
                 if getattr(weight_quantizer, "_calibrator", None) is not None:
                     weight_quantizers.append((parent_module, weight_name, weight_quantizer))
+        # _QuantFusedExperts stores per-expert weight quantizers as nn.ModuleList named
+        # {param_name}_weight_quantizers (plural). Detect this pattern and enqueue each 
+        # per-expert quantizer individually.
+        for param_name, _ in parent_module.named_parameters(recurse=False):
+            qlist = getattr(parent_module, f"{param_name}_weight_quantizers", None)
+            if not isinstance(qlist, nn.ModuleList):
+                continue
+            for expert_idx, wq in enumerate(qlist):
+                if isinstance(wq, TensorQuantizer) and wq.is_enabled:
+                    if getattr(wq, "_calibrator", None) is not None:
+                        weight_quantizers.append((parent_module, (param_name, expert_idx), wq))
+
         seen_modules.add(parent_module)
 
     # Step 3: Calibrate weight quantizers ONE AT A TIME with immediate amax computation
@@ -432,7 +444,11 @@ def mse_calibrate(
         weight_quantizer.disable_quant()
         weight_quantizer.enable_calib()
         with enable_weight_access_and_writeback(parent_module, model, name_to_module):
-            weight = getattr(parent_module, weight_name)
+            if isinstance(weight_name, tuple):
+                param_name, expert_idx = weight_name
+                weight = getattr(parent_module, param_name)[expert_idx]
+            else:
+                weight = getattr(parent_module, weight_name)
             weight_quantizer(weight)
 
         # IMMEDIATELY compute amax and reset calibrator to free memory

modelopt/torch/quantization/model_quant.py

@@ -595,6 +595,7 @@ def print_quant_summary(model: nn.Module, output_dir: str | None = None):
     lines.append(f"{len(lines)} TensorQuantizers found in model")
 
     if output_dir:
+        os.makedirs(output_dir, exist_ok=True)
         path = os.path.join(output_dir, ".quant_summary.txt")
         with open(path, "w", encoding="utf-8") as f:
             f.write("\n".join(lines) + "\n")

modelopt/torch/quantization/nn/modules/tensor_quantizer.py

@@ -1112,7 +1112,7 @@ def forward(self, inputs):
 
         return outputs
 
-    def _short_amax(self, fmt=".4f"):
+    def _short_amax(self, fmt=".2e"):
         """Short description of amax.
 
         Returns:
@@ -1130,7 +1130,7 @@ def _short_amax(self, fmt=".4f"):
             return "meta"
         return self._short_tensor(self._amax, fmt)
 
-    def _short_tensor(self, tensor: torch.Tensor, fmt=".4f"):
+    def _short_tensor(self, tensor: torch.Tensor, fmt=".2e"):
         """Short description of tensor."""
         if tensor.numel() == 1:
             return f"{tensor.item():{fmt}}"

modelopt/torch/quantization/qtensor/nvfp4_tensor.py

@@ -124,9 +124,10 @@ def get_weights_scaling_factor_from_quantizer(
 
             # Quantize scales to FP8
             if not keep_high_precision:
-                per_block_scale = (per_block_scale * 448.0 / per_block_scale_max).to(
-                    torch.float8_e4m3fn
-                )
+                _FP8_E4M3FN_MIN = 2**-9  # 0.001953125 — smallest positive subnormal
+                per_block_scale = (per_block_scale * 448.0 / per_block_scale_max).clamp(
+                    min=_FP8_E4M3FN_MIN
+                ).to(torch.float8_e4m3fn)
             return per_block_scale, weights_scaling_factor_2
         else:
             # Dynamic path: compute from weight tensor
@@ -167,6 +168,12 @@ def get_weights_scaling_factor(
         per_block_scale[per_block_scale == 0] = 1.0
         # Convert to torch.float8_e4m3fn
         if not keep_high_precision:
+            # Clamp to the minimum positive FP8 E4M3FN subnormal (~0.00195 = 2^-9) before
+            # casting.  Without this, blocks whose scale falls below the FP8 representable
+            # range silently underflow to 0, causing those blocks to produce zero output at
+            # inference even when the weights are non-trivial.
+            _FP8_E4M3FN_MIN = 2**-9  # 0.001953125 — smallest positive subnormal
+            per_block_scale = per_block_scale.clamp(min=_FP8_E4M3FN_MIN)
             per_block_scale = per_block_scale.to(torch.float8_e4m3fn)
         return per_block_scale, weights_scaling_factor_2
 

modelopt_recipes/general/ptq/nvfp4_experts_only_mse.yaml

@@ -0,0 +1,130 @@
+# SPDX-FileCopyrightText: Copyright (c) 2024 NVIDIA CORPORATION & AFFILIATES. All rights reserved.
+# SPDX-License-Identifier: Apache-2.0
+#
+# Licensed under the Apache License, Version 2.0 (the "License");
+# you may not use this file except in compliance with the License.
+# You may obtain a copy of the License at
+#
+# http://www.apache.org/licenses/LICENSE-2.0
+#
+# Unless required by applicable law or agreed to in writing, software
+# distributed under the License is distributed on an "AS IS" BASIS,
+# WITHOUT WARRANTIES OR CONDITIONS OF ANY KIND, either express or implied.
+# See the License for the specific language governing permissions and
+# limitations under the License.
+
+metadata:
+  recipe_type: ptq
+  description: >
+    NVFP4 W4A4 for MoE routed experts only. Static weight scales via MSE + FP8 scale sweep;
+    dynamic activation scales. Supports sequential experts (nn.Linear-based) and fused experts
+    (_QuantFusedExperts, HF transformers 5.0+ 3D nn.Parameter style).
+quantize:
+  algorithm:
+    method: mse
+    fp8_scale_sweep: true
+    layerwise: false
+  quant_cfg:
+    # ── Disable everything first ─────────────────────────────────────────────
+    - quantizer_name: '*'
+      enable: false
+
+    # ── Sequential experts (nn.Linear per expert) ────────────────────────────
+    - quantizer_name: '*mlp.experts*weight_quantizer'
+      enable: true
+      cfg:
+        block_sizes:
+          -1: 16
+          type: static
+          scale_bits: e4m3
+        num_bits: e2m1
+    - quantizer_name: '*mlp.experts*input_quantizer'
+      enable: true
+      cfg:
+        block_sizes:
+          -1: 16
+          type: dynamic
+          scale_bits: e4m3
+        num_bits: e2m1
+
+    # ── Sequential experts: Mixtral / block_sparse_moe style ────────────────
+    - quantizer_name: '*block_sparse_moe*weight_quantizer'
+      enable: true
+      cfg:
+        block_sizes:
+          -1: 16
+          type: static
+          scale_bits: e4m3
+        num_bits: e2m1
+    - quantizer_name: '*block_sparse_moe*input_quantizer'
+      enable: true
+      cfg:
+        block_sizes:
+          -1: 16
+          type: dynamic
+          scale_bits: e4m3
+        num_bits: e2m1
+
+    # ── Fused experts (_QuantFusedExperts, HF transformers 5.0+ 3D nn.Parameter style) ──
+    - quantizer_name: '*gate_up_proj_weight_quantizers*'
+      enable: true
+      cfg:
+        block_sizes:
+          -1: 16
+          type: static
+          scale_bits: e4m3
+        num_bits: e2m1
+    - quantizer_name: '*gate_up_proj_input_quantizer*'
+      enable: true
+      cfg:
+        block_sizes:
+          -1: 16
+          type: dynamic
+          scale_bits: e4m3
+        num_bits: e2m1
+    - quantizer_name: '*down_proj_weight_quantizers*'
+      enable: true
+      cfg:
+        block_sizes:
+          -1: 16
+          type: static
+          scale_bits: e4m3
+        num_bits: e2m1
+    - quantizer_name: '*down_proj_input_quantizer*'
+      enable: true
+      cfg:
+        block_sizes:
+          -1: 16
+          type: dynamic
+          scale_bits: e4m3
+        num_bits: e2m1
+
+    # ── Exclusions: shared experts, attention, routers, lm_head ─────────────
+    - quantizer_name: '*block_sparse_moe.gate*'
+      enable: false
+    - quantizer_name: '*linear_attn.conv1d*'
+      enable: false
+    - quantizer_name: '*lm_head*'
+      enable: false
+    - quantizer_name: '*mlp.gate.*'
+      enable: false
+    - quantizer_name: '*mlp.shared_expert*'
+      enable: false
+    - quantizer_name: '*mlp.shared_expert_gate.*'
+      enable: false
+    - quantizer_name: '*router*'
+      enable: false
+    - quantizer_name: 'output.*'
+      enable: false
+    - parent_class: 'nn.BatchNorm1d'
+      quantizer_name: '*'
+      enable: false
+    - parent_class: 'nn.BatchNorm2d'
+      quantizer_name: '*'
+      enable: false
+    - parent_class: 'nn.BatchNorm3d'
+      quantizer_name: '*'
+      enable: false
+    - parent_class: 'nn.LeakyReLU'
+      quantizer_name: '*'
+      enable: false