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Orbit Shield ML

Real-time Rocket Telemetry Anomaly Detection using Machine Learning

Python ML Accuracy

Problem

ISRO's PSLV rocket suffered two consecutive failures in May 2025 and January 2026, both caused by anomalies in the third stage (PS3) combustion chamber pressure drop. Combined mission loss exceeded ₹1000 Crore. The anomaly was visible in telemetry data but was detected too late to take action.

Solution

Orbit Shield ML is a machine learning system that monitors rocket telemetry sensor readings in real-time and detects anomalies before they cause mission failure.

How it works

  • Trains on NASA CMAPSS turbofan engine dataset (rocket-equivalent sensor data)
  • Uses an ensemble of two models:
    • Isolation Forest — unsupervised outlier detection
    • Autoencoder Neural Network — learns normal patterns, flags deviations
  • Alerts when both models agree something is wrong
  • Live dashboard shows anomaly scores across the full mission timeline

Results

Model Accuracy Anomaly Recall Precision
Isolation Forest 94% 89% 73%
Autoencoder 91% 82% 58%
Ensemble (final) 95% 79% 82%

Tools and Technologies

Category Technology
Language Python 3.11
Deep Learning PyTorch
Machine Learning Scikit-learn
Explainability SHAP
Dashboard Streamlit
Data Processing Pandas, NumPy
Visualisation Matplotlib, Seaborn
Version Control Git, GitHub

Installation and Usage

git clone https://github.com/Lohini06/orbit-shield-ml.git
cd orbit-shield-ml
pip install -r requirements.txt
streamlit run src/dashboard.py

Project Structure

orbit-shield-ml/ ├── data/ # NASA CMAPSS dataset ├── notebooks/ # Data exploration and model training ├── src/ # Dashboard code ├── models/ # Saved trained models └── outputs/ # Charts and results

Real-world Impact

This system directly addresses the gap identified by space analysts after the PSLV-C62 failure — the need for intelligent early warning systems on solid motor stages that cannot be shut down mid-flight.

About

Real-time rocket telemetry anomaly detection — Isolation Forest + Autoencoder ensemble, 95% accuracy. Built for ISRO PSLV PS3 stage failure prevention.

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