Mechatronics & Control Systems Engineer — B.Sc. Mechatronics & Control Engineering, University of Engineering & Technology (UET) Lahore, Top Merit Scholar (20 A/A+ grades across 6 semesters). Operating at the convergence of rigorous classical control theory, deterministic embedded firmware, and physical hardware realization.
| 🧠 Control Theory & Safety |
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| ⚡ Embedded Firmware & Hardware |
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| 🏭 Industrial Automation |
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| 📐 CAD · CAM · CFD · PCB |
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| 💻 Software & Systems |
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World's first unified MCP gateway + Control Barrier Function (CBF-QP) real-time safety engine for agentic robotics. Intercepts LLM commands in sub-millisecond real-time (<0.1 ms, >12,000 Hz) and enforces strict forward invariance h(x) ≥ 0 ∀t ≥ 0 with minimal L₂ perturbation.
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18-DOF bio-inspired autonomous walking hexapod robot — Final Year Project. Engineered forward/inverse kinematics (DH parameters) supporting Tripod, Wave, and Ripple gaits on uneven terrain. Multi-channel synchronized PWM servo timing with STM32/RP2040, IMU stabilization, and fully CNC-machined chassis.
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Supervisor: Dr. Dilruba Siddique
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Supervisor: Dr. Muhammad Usman
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World's first Model Context Protocol server for ROS 2. Connects Claude, Cursor, and AI agents directly to live ROS 2 topics, services, and node graphs with a hardware protection sandbox — enabling LLM-driven robotic control with safety guarantees.
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Vision-guided autonomous navigation drone utilizing OpenCV line-detection pipelines on custom KiCad-designed PCB, holding centerline deviation under 15 mm with 20% lower latency than breadboard reference builds.
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Industrial aerodynamic fluid amplifier & bladeless centrifugal system. Modeled 11-blade high-pressure impeller, volute diffuser plenum, and Coandă airfoil in SolidWorks — cutting power draw by 35% with complete validated Bill of Materials (BOM) and rapid prototype assembly.
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Lightweight serial bridge for STM32 microcontrollers using a custom CRC8 binary framing protocol for zero-loss, reliable serial communication between embedded firmware and ROS 2 nodes. Plug-and-play drop-in for any hardware robotics stack.
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Designed closed-loop DC motor controller for heavy-duty drive applications using back-EMF compensation PID — boosting torque stability by 15% and lowering energy consumption relative to open-loop baseline.
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Simulated and engineered automated pneumatic actuation system with staged 3-valve logic and full pressure-drop analysis adhering to industrial safety protocols for guarded machinery access points.
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Built full-wave rectified, LC-filtered regulated power supply from transformer through bridge down to output stage — achieving output voltage ripple strictly below 50 mV for sensitive precision electronics.
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Embedded climate-control system holding relative humidity within ±2% of setpoint using real-time sensor feedback loops — applied to textile and fiber production atmospheric control applications.
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Sensor integration and DAQ platform for real-time telemetry of ambient temperature, humidity, and environmental parameters over digital serial protocols with multi-channel data logging.
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Built and hardware-validated active low-pass and high-pass signal conditioning circuits using op-amps to attenuate sensor noise in high-precision measurement chains on industrial motor drive lines.
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Modeled transfer functions, root locus, Bode/Nyquist stability for 2nd & 3rd order control systems; implemented digital FIR/IIR filters & FFT spectrum analysis across 6 semesters of control labs.
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Architected a digital research publication exploring capital stewardship, operational leverage, and decision architecture for sovereign operators and founders. Full-stack build on Next.js, Sanity CMS, and Vercel Cloud.
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Integrated LLM/GenAI APIs for automated workflow execution and engineered OpenCV vision pipelines for real-time object detection, color segmentation, and autonomous guidance system prototyping.
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Terminal-based flight scheduling, passenger manifests, and ticketing system built in Modern C++ with custom dynamic memory management, persistent file I/O, and full OOP architecture.
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High-speed conversion engine utilizing custom hash maps for O(1) constant-time lookups across 40+ dynamic exchange rate pairs — demonstrating advanced data structures and algorithmic efficiency.
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Modeled 10+ SolidWorks assemblies to ±0.05 mm GD&T tolerance (CSWP Certified) & routed multi-layer KiCad PCBs with full DRC validation, silkscreen, and thermal via management.
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Interloop Limited is one of the world's premier multi-category apparel & textile manufacturing multinationals — operating high-throughput automated knitting, spinning, and finishing plants at global scale.
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Audited high-speed production line pneumatic manifolds and air delivery loops. Optimized 3-stage valve sequencing — reducing pneumatic line pressure drops across machinery guard interlocks and cutting transient cycle delay across active production runs. |
Calibrated environmental instrumentation and HVAC humidity feedback control loops, holding critical yarn/fiber processing atmospheric conditions strictly within ±2% relative humidity setpoints across active production halls. |
Assisted senior instrumentation engineers analyzing sensor signal noise on heavy motor drive lines. Tested op-amp active low-pass filtering and sensor conditioning to mitigate false-alarm line trip faults and enhance plant OEE. |
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| Detail | Information |
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| Department / Facility | Engineering Department — Plant 2 (HD2), Khurrianwala, Faisalabad |
| Role | Executive Intern Engineer |
| Period | August 26, 2026 – September 26, 2026 (30 days) |
| Industrial Supervisory Committee | Sir Shahbaaz (Lead Industrial Supervisor) · Sir Usama (Co-Supervisor) · Sir Amir (Co-Supervisor) |
| Systems & Machinery Analyzed | Wärtsilä V16 34DF Tri-Fuel Cogeneration Engine (7.8 MW) · 1,818 Lonati Circular Knitting Robots · Fong's ALLWIN-166 HTHP Dyeing P&ID · Central Air Utilities & Absorption Chillers |
| Official Documentation | 162-page industrial audit report & certified supervisory evaluation rubric — completed and signed off |
Every single academic laboratory was backed by an operable, physical hardware prototype verified with empirical test data across 6 semesters.
| Laboratory & Module | Supervisor | Hardware Build & Measured Results |
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| Robotics & Mechanisms | Dr. Dilruba Siddique | 3-DOF Kinematic Arm: DH Jacobians in MATLAB · CNC-machined Al linkages · STM32 closed-loop PID → ±1 mm repeatability |
| Sensors & Embedded Control | Dr. M. Usman | Autonomous Racing Drone: MPU-6050 6-axis IMU via Kalman fusion on ESP32 · 40% latency reduction · attitude error < 2° at 4.2:1 thrust ratio |
| Computer Vision Navigation | Faculty Team | Vision-Guided Line UAV: Real-time OpenCV on custom KiCad PCB · centerline deviation < 15 mm |
| Electrical Machinery & Power | Umar Siddique Virk | Regulated AC/DC PSU: Transformer → full-wave bridge → LC filter → < 50 mV output ripple |
| Industrial Hydraulics & Pneumatics | Dr. M. Awais Hafeez | Automated Safety Door: 3-stage valve pressure-drop analysis · staged electro-pneumatic interlocks |
| Machine Design & Elements | Dr. Imran Ali | Fatigue Life & Gear Train: Multi-stage shaft & bearing design in SolidWorks under cyclic loading → Grade A |
| Digital Logic Design | M. Zia Ur Rahman | Logic State Machines: Combinational & sequential circuits · FSMs on breadboard & FPGA simulation |
| Engineering Mechanics | Dr. Ammara Kanwal | Load-Bearing Folding Mechanism: Shear-force & bending-moment predictions validated within 5% of theoretical |
| Instrumentation & Systems | Faculty Team | Sensor Calibration & DAQ: Calibration chains · active filter signal conditioning · multi-channel serial telemetry |
| Domain | Certification | Issuing Body |
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| 🎨 Mechanical Engineering & CAD | Certified SolidWorks Professional (CSWP) — Advanced 3D Modeling & Assembly Design | Dassault Systèmes |
| 📊 Simulation & Model-Based Design | MATLAB Professional Certification — Simulation & Model-Based Control Design | MathWorks |
| 🏭 Industrial Manufacturing | Problem-Solving Certification | Hyundai Nishat Motor (Pvt) Ltd. |
| 🧠 AI & Machine Learning | Generative AI & Machine Learning Specialization | Google / IBM / Microsoft |
Targeting: Global Autonomous Vehicle Teams · BMW · Mercedes · Waymo · Tesla
Aerospace & Turbomachinery · Rolls-Royce · Airbus
Advanced Industrial Automation · Siemens · ABB · Bosch
"Safety is not a feature or a soft prompt. It is a deterministic mathematical law."
Abdullah Bin Zafar · Mechatronics & Control Engineering · UET Lahore












