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<!DOCTYPE html>
<html>
<head><title>Manufacturing Technology-Syllabus</title></head>
<body>
<h2>IPPC-211 Manufacturing Technology</h2>
<h3>Section A</h3>
<h5>Introduction</h5>
<p>Classification of different manufacturing processes, application areas and
limitations, selection of a manufacturing process.
</p><hr>
<h5>Casting</h5>
<p>Steps involved in casting, advantages, limitations and applications of casting process.
Pattern types, allowances for pattern, pattern, materials color coding and storing of patterns.
</p><hr>
<h5>Moulding methods</h5>
<p>Moulding methods and processes-materials, equipment, moulding sand
ingredients, essential requirements, sand preparation and control, testing, cores and core
making.
</p><hr>
<h3>Section B</h3>
<h5>Foundry melting furnaces</h5>
<p>Selection of furnace-crucibles oil fired furnaces, electric furnaces
cupola, calculation of cupola charges, hot blast, cupola-Degasifications, inoculation-pouring
equipment, Inspection of castings. Need-Areas for mechanization-Typical layout-sand
reclamation techniques-material handling, pollution control in Foundry, Computers in casting
process.
</p><hr>
<h5>Advanced Casting Processes</h5>
<p>Metal mould casting, Continuous casting, Squeeze casting, Vacuum mould casting,
Evaporative pattern casting, Ceramic shell casting (Introductory)
</p><hr>
<h3>Section C</h3>
<h5>Welding</h5>
<p>Types of welding-gas welding-arc welding-shielded metal arc welding, TAW,
GMAW, SAW, ESW-Resistance welding (spot, seam, projection, percussion, flash types)-
atomic hydrogen arc welding-thermit welding soldering, brazing and braze welding. Welding
symbols-Positions of welding-joint and groove design-weld stress-calculations-design of weld
size estimation of weld dilution, heat input, preheat, and post heat temperature-computer
applications in weld design, dissimilar metal. Gas welding equipments-welding power sources
and characteristics safety aspects in welding-automation of welding, seam tracking, vision and
arc sensing-welding robots. Defects in welding-causes and remedies-destructive testing
methods
</p><hr>
<h5>Advanced Welding Processes</h5>
<p>Plasma arc welding, stud welding, friction welding, explosive welding, underwater welding,
roll bonding, diffusion bonding, cold welding, welding of plastics Details of electron beam
welding (EBW), laser beam welding (LBW), ultrasonic welding (USW) (Introductory)
</p>
<hr>
<h3>Section D</h3>
<h5>Non Destructive Testing of weldments</h5>
<p>Testing of pipe, plate, boiler, drum, tank-case studies
weld thermal cycle-residual stresses-distortion-relieving of stresses, weldability of cast iron,
steel, stainless steel, aluminium alloys-effect of gases in welding-fatigue failure in weldments.
</p>
</body>
</html>